Place of Origin:
CHINA
Brand Name:
SAIMR
Certification:
CE
Model Number:
SAIMR9000
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Wire Harness Testing Equipment
1. Descriptions:
The Cable Harness Testing System incorporates a remarkable DC 5000V testing capability, enabling thorough evaluation of cable harnesses' insulation integrity and electrical safety. By subjecting the harnesses to high voltage, the system can detect potential weaknesses, such as insulation breakdown or leakage, that may lead to malfunctions or safety hazards. This elevated testing voltage ensures robustness and guarantees adherence to industry standards, providing peace of mind for manufacturers and end-users alike.
Advanced Data Analysis and Processing:
A notable advantage of the Cable Harness Testing System lies in its advanced data analysis and processing capabilities. Equipped with sophisticated algorithms and software, the system can swiftly collect, analyze, and interpret vast amounts of testing data. This empowers users to gain valuable insights into the performance and quality of cable harnesses, facilitating informed decision-making and process optimization. The system's intuitive user interface allows easy access to comprehensive reports, highlighting key parameters, trends, and potential issues, further streamlining the testing and validation process.
2.Differentiating Factors:
In a competitive landscape, the Cable Harness Testing System distinguishes itself by offering several differentiating factors:
Unparalleled Testing Voltage: The system's DC 5000V testing capability surpasses industry standards, ensuring thorough and reliable assessment of cable harness insulation.
Efficient Data Analysis: The system's advanced algorithms and software enable efficient data collection, analysis, and interpretation, providing actionable insights for process optimization.
Comprehensive Reporting: The user-friendly interface delivers comprehensive reports, highlighting critical parameters and facilitating easy identification of potential issues.
state |
set point | operate condition | delay time | |
Power self-inspection | Self-inspection success | Enter the waiting state | 1S | |
Self-inspection failure | failure warning | 0.1S | ||
Charging timing control | Voltage value of detection point 1:6±0.8V ~ 12 VPWM | Charging is in progress and the relay closes | 1S | |
Voltage value of detection point 1:9±0.8V ~ 12 VPWM | Charging is complete, and the relay is disconnected | 1S | ||
Voltage value of detection point 1:12±0.8V level | The socket is not connected, and the relay is disconnected | 1S | ||
Voltage value of detection point 1: Other | Communication fault, and the relay is disconnected | 1S | ||
Ground detection | grounded | Relay closed | 1S | |
Ungrounded | Relay disconnected | 1S | ||
overvoltage | Line voltage μ 258 ± 10V | The relay is disconnected, closed to 254 ± 10V, delay 5 ± 1s, infinite cycle | 0.1S | |
The line voltage is normal from 176 to 264 V | The relay closes and enters the charging state | 1S | ||
undervoltage | Line voltage is 176V | The relay is disconnected to 196 ± 10V, delay (5 ± 1) s and closed, infinite cycle | 1S | |
The line voltage is normal from 176 to 264 V | The relay closes and enters the charging state | 1S | ||
overcurrent | Line current,8.4A<1≤10A±0.2A | The relay is disconnected, the fault light is on, and the relay is automatically restored after 10s. If the current is still permanently disconnected after 3 cycles, and the normal working state is restored after lifting | 30S | |
Line current,10A<1≤12A±0.2A | The relay is disconnected, the fault light is on, and it is automatically restored after 10s. After the cycle is still over twice, the current is permanently disconnected, and the normal working state is restored after lifting | 10S | ||
Line current is> 12A±0.2A | The relay shall be cut off immediately, removed and switched back to normal operation | 2S | ||
Line current is <8A | Relay closed | 0.1S | ||
short circuit | Line current is> 22A | The relay is off immediately | 0.1S | |
leakage of electricity | Leakage current of> 30 mA | The relay is off immediately | 0.1S | |
There is no leakage on the line | The relay closes and enters the charging state | 0.1S | ||
Overtemperature protection | breadboard | Temperature over 85℃ and continued for 3S | The relay is off immediately | 2S |
Temperature was below 65℃ and continued for 3S | The relay is closed and the to condition | 2S | ||
Plug contact | Temperature over 85℃ and continued for 3S | The relay is off immediately | 2S | |
Temperature was below 65℃ and continued for 3S | The relay is closed and the to condition | 2S | ||
Pressure-resistant insulation test | ||||
high-voltage insulation test | AC:3.5KV DC:5KV IR:1KV | |||
leakage current | 10mA | |||
3.Software features
·Scanning, printing, reporting, archiving, database |
·Parameter setting, MES docking |
.User rights management |
Lab features |
01. Over-current protection |
Pull load current from A slope to the specified current B, |
Record the current and time |
Set conditions: current A / current B / rise slope |
Test result: Turn off current point / off time / cut waveform chart |
02, short-circuit protection |
Pull load current from A slope to the specified current B, |
Record the cut-off current and time |
Set conditions: current A / current B / rise slope |
Test result: off voltage point / off time / off wave form diagram |
03. Overpressure test |
From set voltage A to set voltage B, |
Record off-off voltage and time |
Set conditions: current A / current B / rise slope |
Test result: off voltage point / off time / off wave form diagram |
Reference time: 5-10S |
04. Underpressure test |
By slope from set voltage A to set voltage B, |
Record off-off voltage and time |
Set conditions: current A / current B / drop slope |
Test result: off voltage point / off time / off wave form diagram |
Reference time: 5-10S |
05, leakage current test |
From the beginning of the leakage current gradually linear increase of the analyzer production |
Actual value of the protective leakage current |
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